Skip to content
Free Shipping on most orders over $150.00. Buy now, pay later with ShopPay                    
Free Shipping on most orders over $150.00. Buy now, pay later with ShopPay                    
BD Diesel Replacement ROUND EGR Cooler 2003-Early 2004* Ford Powerstroke 6.0L (to 09/22/03)

BD Diesel Replacement ROUND EGR Cooler 2003-Early 2004* Ford Powerstroke 6.0L (to 09/22/03)

by BD Diesel

Part#:

1090201
$436.45 - $436.45
$436.45
$445.95
$445.95 - $445.95
$445.95
Description

BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will cause sever engine damage. Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert. No performance tuner required and will not activate the engine light.

Features
  • 5-Year Limited Warranty/ Unlimited Miles
  • Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
  • TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
  • Water deflectors added to increase turbulence to flow to aid in heat dissipation
  • Includes O-ring and threaded insert
  • Prevents premature failure due to weak brazed joints
  • Pressure tested

  • *Up to production date 9/22/03 IF AFTER 09/22/03 YOU NEED SQUARE HERE





This Part Fits:

Year Make Model Submodel
2004 Ford F-250 Super Duty Harley-Davidson Edition
2004 Ford F-250 Super Duty King Ranch
2003-2004 Ford F-250 Super Duty Lariat
2003-2004 Ford F-250 Super Duty XL
2003-2004 Ford F-250 Super Duty XLT
2004 Ford F-350 Super Duty Harley-Davidson Edition
2003-2004 Ford F-350 Super Duty King Ranch
2003-2004 Ford F-350 Super Duty Lariat
2003-2004 Ford F-350 Super Duty XL
2003-2004 Ford F-350 Super Duty XLT
2003 Ford F-450 Super Duty Lariat
2003 Ford F-450 Super Duty XL
2003 Ford F-450 Super Duty XLT
Warranty

You may also like

  • Close up of laser etched Powerhouse Diesel logo on stainless exhaust tip Polished 304 stainless exhaust tip with etched Powerhouse logo

    45 Degree Stainless Exhaust Tip with Clamp | 4 or 5 Inch Inlet, 5 to 8 Inch Outlet

    Powerhouse Diesel
    $120.00 - $210.00
    $120.00
    $120.00 - $210.00
    $120.00

    Stainless Steel Elbow Exhaust Tip Fits 4" & 5" Exhaust Systems | Multiple Outlet Sizes Available Finish your exhaust setup the right way. These...

    View full details
    $120.00 - $210.00
    $120.00
    $120.00 - $210.00
    $120.00
  • responsive-image responsive-image

    KC Boost Leak Detector | Powerstroke and Cummins

    Kc Turbo
    $90.00 - $109.00
    $90.00
    $90.00 - $109.00
    $90.00

    Find boost leaks fast. The KC boost leak detector has a billet connector, pressure gauge and shut off valve, with 4, 3.5 or 3 inch boot connectors....

    View full details
    $90.00 - $109.00
    $90.00
    $90.00 - $109.00
    $90.00
    Select Options
  • responsive-image responsive-image

    MPP Turbo Oil Feed Adapter | 6.0 and 6.4 Powerstroke

    Mpd
    $49.99 - $49.99
    $49.99
    $49.99 - $49.99
    $49.99

    MPP 6.0L & 6.4L TURBO OIL FEED ADAPTER THESE 6061 MACHINED OIL FEED ADAPTERS ARE DESIGNED TO WORK FOR THE 6.0L POWERSTROKE AND 6.4L POWERSTROKE...

    View full details
    $49.99 - $49.99
    $49.99
    $49.99 - $49.99
    $49.99
  • responsive-image responsive-image

    KC Jetfire Stage 1 Turbo (61/64) - 6.0 Powerstroke (2003-2007)

    Kc Turbo
    $1,590.00 - $2,000.00
    $1,590.00
    $1,590.00 - $2,000.00
    $1,590.00

    A quick spooling drop in turbo for the 6.0 Powerstroke that tows heavy. The KC Jetfire Stage 1 is built to get the most out of stock injectors with...

    View full details
    $1,590.00 - $2,000.00
    $1,590.00
    $1,590.00 - $2,000.00
    $1,590.00
    Select Options
  • responsive-image responsive-image

    KC Jetfire Stage 2 Turbo (64/66) - 6.0 Powerstroke (2003-2007)

    Kc Turbo
    $1,790.00 - $2,100.00
    $1,790.00
    $1,790.00 - $2,100.00
    $1,790.00

    More power and airflow than the Stage 1, still a drop in for the 6.0 Powerstroke. The KC Jetfire Stage 2 works on stock injectors, but it is built ...

    View full details
    $1,790.00 - $2,100.00
    $1,790.00
    $1,790.00 - $2,100.00
    $1,790.00
    Select Options