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6.0 Powerstroke Parts

Parts and upgrades for the 2003 to 2007 Ford 6.0L Powerstroke, from injectors and head studs to turbos and custom tuning.

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    BD Diesel Turbo Pedestal Upgrade Kit - Ford 7.3L (GTP38 Non-EBV)

    BD Diesel
    $489.80 - $489.80
    $489.80
    $525.95
    $525.95 - $525.95
    $525.95

    Fits: 6 vehicle models, including 1999 to 2003 Ford E350 Super Duty; 1999 to 2003 Ford F250 Super Duty; 1999 to 2003 Ford F350 Super Duty. See the ...

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    $489.80 - $489.80
    $489.80
    $525.95
    $525.95 - $525.95
    $525.95
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    BD Diesel Screamer Stage 2 Performance GT37 Turbo - 2003-2007 Ford 6.0L

    BD Diesel
    $1,798.33 - $1,798.33
    $1,798.33
    $1,929.95
    $1,929.95 - $1,929.95
    $1,929.95

    A drop-in stock appearing turbo that is anything but stock. Available in two sizes, the stage 1 is perfectly paired with stock injectors, while the...

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    $1,798.33 - $1,798.33
    $1,798.33
    $1,929.95
    $1,929.95 - $1,929.95
    $1,929.95
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    BD Diesel Passenger Side Exhaust Manifold 2003-2007 Ford Powerstroke 6.0L

    BD Diesel
    $384.07 - $384.07
    $384.07
    $418.95
    $418.95 - $418.95
    $418.95

    Heavy walled manifolds for improved durability. Manifolds are coated to resist corrosion and are pre-drilled for pyrometer probes. These units repl...

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    $384.07 - $384.07
    $384.07
    $418.95
    $418.95 - $418.95
    $418.95
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    BD Diesel Driver Side Exhaust Manifold 2003-2007 Ford Powerstroke 6.0L

    BD Diesel
    $346.24 - $346.24
    $346.24
    $371.95
    $371.95 - $371.95
    $371.95

    Heavy walled manifolds for improved durability. Manifolds are coated to resist corrosion and are pre-drilled for pyrometer probes. These units repl...

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    $346.24 - $346.24
    $346.24
    $371.95
    $371.95 - $371.95
    $371.95
  • responsive-image responsive-image Save 20% Save %

    aFe Twisted Steel 1.75-2in 304 SS Headers 03-07 Ford Diesel Trucks V8-6.0L (td)

    aFe
    $2,427.50
    $2,427.50 - $2,427.50
    $2,427.50
    $1,942.00
    $1,942.00 - $1,942.00
    $1,942.00

    aFe's Twisted Steel headers outflow and outperform the Ford diesel factory exhaust manifolds for a true, bolt-on performance header system. These p...

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    $2,427.50
    $2,427.50 - $2,427.50
    $2,427.50
    $1,942.00
    $1,942.00 - $1,942.00
    $1,942.00
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    aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td)

    aFe
    $410.00
    $410.00 - $410.00
    $410.00
    $328.00
    $328.00 - $328.00
    $328.00

    aFe EGR coolers are constructed from new stainless steel components. All connections are welded, not brazed, to improve reliability. This cooler fe...

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    $410.00
    $410.00 - $410.00
    $410.00
    $328.00
    $328.00 - $328.00
    $328.00
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    aFe LARGE Bore HD Exhausts Cat-Back SS-409 EXH CB Ford Diesel Trucks 03-07 V8-6.0L (td)

    aFe
    $825.00
    $825.00 - $825.00
    $825.00
    $660.00
    $660.00 - $660.00
    $660.00

    The Large Bore HD Performance Cat-Back exhaust features 4" 409 stainless steel tubing with smooth curves and increased size to help remove restrict...

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    $825.00
    $825.00 - $825.00
    $825.00
    $660.00
    $660.00 - $660.00
    $660.00
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    aFe Bladerunner Manifolds Intake MAN INT Ford Diesel Trucks 05-07 V8-6.0L (td)

    aFe
    $477.50
    $477.50 - $477.50
    $477.50
    $382.00
    $382.00 - $382.00
    $382.00

    The Bladerunner intake manifold represents the next generation in intake manifold design. The Bladerunner intake manifold uses a unique MDV (Multi...

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    $477.50
    $477.50 - $477.50
    $477.50
    $382.00
    $382.00 - $382.00
    $382.00
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    aFe Bladerunner Oil Cooler Ford Diesel Trucks 03-07 V8 6.0L (td)

    aFe
    $470.00
    $470.00 - $470.00
    $470.00
    $376.00
    $376.00 - $376.00
    $376.00

    aFe Power is proud to introduce the square body direct replacement Oil Cooler for 2003-2007 V8-6.0L (td) Ford Powerstroke trucks. This unit includ...

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    $470.00
    $470.00 - $470.00
    $470.00
    $376.00
    $376.00 - $376.00
    $376.00
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    aFe Bladerunner Manifolds Intake MAN INT Ford Diesel Trucks 03-04 V8-6.0L (td)

    aFe
    $477.50
    $477.50 - $477.50
    $477.50
    $382.00
    $382.00 - $382.00
    $382.00

    The BladeRunner 3.5" intake manifold represents the next generation in intake manifold design. The BladeRunner intake manifold uses the patented MD...

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    $477.50
    $477.50 - $477.50
    $477.50
    $382.00
    $382.00 - $382.00
    $382.00
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    aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td)

    aFe
    $861.25
    $861.25 - $861.25
    $861.25
    $689.00
    $689.00 - $689.00
    $689.00

    Machined Ports: These manifolds have both the inlet and the outlet ports machined to match the factory ports. This allows for maximum flow, without...

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    $861.25
    $861.25 - $861.25
    $861.25
    $689.00
    $689.00 - $689.00
    $689.00
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    Banks Power 99-15 Ford Powerstroke (Except Motorhome and Van) AutoMind Programmer - Hand Held

    Banks Power
    $487.78
    $487.78 - $487.78
    $487.78
    $439.00
    $439.00 - $439.00
    $439.00

    The Banks AutoMind programmer comes ready to run with pre-loaded power right out of the box and right for the job at hand! Its calibrations were de...

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    $487.78
    $487.78 - $487.78
    $487.78
    $439.00
    $439.00 - $439.00
    $439.00
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    aFe Scorcher HD Module 04.5-07 Ford Diesel Trucks 6.0L V8 (td)

    aFe
    $563.75
    $563.75 - $563.75
    $563.75
    $451.00
    $451.00 - $451.00
    $451.00

    Put up to 40hp and 51lbs. x ft. torque to your N54 today! The aFe Power SCORCHER Module is designed to alter the pressure sensor signals to increas...

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    $563.75
    $563.75 - $563.75
    $563.75
    $451.00
    $451.00 - $451.00
    $451.00
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    aFe Power Sprint Booster Power Converter 05-08 Ford F-150/250/350/Explorer AT/MT

    aFe
    $392.50
    $392.50 - $392.50
    $392.50
    $314.00
    $314.00 - $314.00
    $314.00

    Automobiles in the 21st century have replaced the more conventional throttle cable technology for an ECM (Electronic Control Module) that translate...

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    $392.50
    $392.50 - $392.50
    $392.50
    $314.00
    $314.00 - $314.00
    $314.00
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  • South Bend SFDD3250-6.0-ORG clutch South Bend SFDD3250-6.0-ORG clutch Save 3% Save %

    South Bend Street Dual Disc Clutch, Full Organic | 2003.5 to 2007 Ford 6.0 Powerstroke ZF6 | SFDD3250-6.0-ORG

    South Bend Clutch
    $1,435.72
    $1,435.72 - $1,435.72
    $1,435.72
    $1,392.65
    $1,392.65 - $1,392.65
    $1,392.65

    The South Bend SFDD3250-6.0-ORG is a full organic street dual disc clutch for the 2003.5 to 2007 Ford 6.0 Powerstroke ZF6. Rated for 550 hp / 1,100...

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    $1,435.72
    $1,435.72 - $1,435.72
    $1,435.72
    $1,392.65
    $1,392.65 - $1,392.65
    $1,392.65
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    South Bend Competition Dual Disc Clutch with Flywheel | 2003.5 to 2007 Ford 6.0 Powerstroke ZF6 | FDDC3600-6.0

    South Bend Clutch
    $2,392.86
    $2,392.86 - $2,392.86
    $2,392.86
    $2,321.08
    $2,321.08 - $2,321.08
    $2,321.08

    The South Bend FDDC3600-6.0 is a competition dual disc clutch for the 2003.5 to 2007 Ford 6.0 Powerstroke ZF6. Rated for 850 hp / 1,400 ft lbs. Fi...

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    $2,392.86
    $2,392.86 - $2,392.86
    $2,392.86
    $2,321.08
    $2,321.08 - $2,321.08
    $2,321.08
    Save 3% Save %
  • South Bend 1950-60CBK clutch South Bend 1950-60CBK clutch Save 3% Save %

    South Bend Full Ceramic Clutch Kit with Flywheel | 2003.5 to 2007 Ford 6.0 Powerstroke ZF6 | 1950-60CBK

    South Bend Clutch
    $1,076.79
    $1,076.79 - $1,076.79
    $1,076.79
    $1,044.49
    $1,044.49 - $1,044.49
    $1,044.49

    The South Bend 1950-60CBK is a full ceramic clutch for the 2003.5 to 2007 Ford 6.0 Powerstroke ZF6. Rated for 450 hp / 900 ft lbs. Fits: 2003.5 to...

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    $1,076.79
    $1,076.79 - $1,076.79
    $1,076.79
    $1,044.49
    $1,044.49 - $1,044.49
    $1,044.49
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    BD Diesel Trans Filter Service Kit - Ford 1989-2003 E4OR/4R100

    BD Diesel
    $42.73 - $42.73
    $42.73
    $48.95
    $48.95 - $48.95
    $48.95

    The right filter service kit for your BD built Ford E4OD or 4R100 transmission, 1989 to 2003.Questions on fitment? Call our shop at 865 640 2097 an...

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    $42.73 - $42.73
    $42.73
    $48.95
    $48.95 - $48.95
    $48.95
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    BD Diesel TorqLoc Ford Dodge Chev 6.5LT

    BD Diesel
    $433.54 - $433.54
    $433.54
    $446.95
    $446.95 - $446.95
    $446.95

    Command the torque converter to stay locked, stay unlocked, or revert to OEM settings with the BD TorqLoc. Flip the toggle switch to position one, ...

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    $433.54 - $433.54
    $433.54
    $446.95
    $446.95 - $446.95
    $446.95
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    BD Diesel Inline Trans Filter Kit - 1999-2003 Ford 4R100

    BD Diesel
    $299.68 - $299.68
    $299.68
    $308.95
    $308.95 - $308.95
    $308.95

    Metal particles, dirt and other debris can shorten the life of your heavy-duty automatic transmission. BDs Full Flow external mount inline filter k...

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    $299.68 - $299.68
    $299.68
    $308.95
    $308.95 - $308.95
    $308.95
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    BD Diesel Deep Sump Trans Pan - 1989-2010 Ford E4OD/4R100/5R110

    BD Diesel
    $437.42 - $437.42
    $437.42
    $450.95
    $450.95 - $450.95
    $450.95

    High volumes of cool transmission fluid equate to long transmission life. BDs deep aluminum pans increase oil capacity while 356T6 cast aluminum co...

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    $437.42 - $437.42
    $437.42
    $450.95
    $450.95 - $450.95
    $450.95
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    BD Diesel Proforce Torque Converter 5R110 2003-2007 Ford Powerstroke 6.0L

    BD Diesel
    $1,230.88 - $1,230.88
    $1,230.88
    $1,294.95
    $1,294.95 - $1,294.95
    $1,294.95

    BD Diesel Proforce Torque Converter 5R110 2003-2007 Ford Powerstroke 6.0L BD torque converters feature exclusive performance cast aluminum stators ...

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    $1,230.88 - $1,230.88
    $1,230.88
    $1,294.95
    $1,294.95 - $1,294.95
    $1,294.95
    Select Options
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    BD Diesel Bypass Tube Eliminator Kit - Ford 1999-2003 4R100

    BD Diesel
    $32.26 - $32.26
    $32.26
    $36.95
    $36.95 - $36.95
    $36.95

    For the Ford 4R100 transmission, the Bypass Eliminator kit allows for the removal of the cooler bypass tube assembly which has a history of failing...

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    $32.26 - $32.26
    $32.26
    $36.95
    $36.95 - $36.95
    $36.95
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    BD Diesel Built-It Trans Kit 99-04 Ford 7.3L Powerstroke Stage 4 Master Rebuild Kit *2wd Only*

    BD Diesel
    $1,898.24 - $1,898.24
    $1,898.24
    $1,996.95
    $1,996.95 - $1,996.95
    $1,996.95

    Same parts used in our own performance transmissions; All kits include the basic rebuild parts and gaskets; Bearing; Boost Valve; Boost Valve &...

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    $1,898.24 - $1,898.24
    $1,898.24
    $1,996.95
    $1,996.95 - $1,996.95
    $1,996.95

The 6.0L Powerstroke powered 2003 to 2007 Ford Super Duty trucks, the Excursion and E series vans. We stock parts to fix its known weak spots and add power, from Warren Diesel injectors and KC Turbos to custom tuning.

Shop 6.0 Powerstroke Parts by Category

Common 6.0 Powerstroke Problems

The usual trouble spots are head gaskets, the EGR and oil coolers, the FICM and injector stiction. Fixing those first makes every upgrade after it more reliable. Read our signs of failing diesel injectors and our best tuner for the 6.0 Powerstroke guides, and see non VGT turbo kits if you want to replace the factory turbo.

Not sure what fits? Send us your VIN or call 865.640.2097 and we will match the right part.

6.0 Powerstroke FAQ

What years is the 6.0 Powerstroke?

The 6.0L Powerstroke was used from 2003 to 2007 in Ford F250 and F350 Super Duty trucks, plus the Excursion and E series vans.

What is the most common 6.0 Powerstroke problem?

Head gasket failures, EGR and oil cooler failures, FICM problems and injector stiction are the most common. Many owners address these before adding power.

What is the best first upgrade for a 6.0?

Fix any known problems first. After that, a good custom tune is the best value for most trucks.