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6.0 Powerstroke Parts

Parts and upgrades for the 2003 to 2007 Ford 6.0L Powerstroke, from injectors and head studs to turbos and custom tuning.

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    BD Diesel Built-It Trans Kit 99-04 Ford 7.3L Powerstroke Stage 4 Master Rebuild Kit *4wd Only*

    BD Diesel
    $1,898.24 - $1,898.24
    $1,898.24
    $2,066.95
    $2,066.95 - $2,066.95
    $2,066.95

    Same parts used in our own performance transmissions; All kits include the basic rebuild parts and gaskets; Bearing; Boost Valve; Boost Valve &...

    View full details
    $1,898.24 - $1,898.24
    $1,898.24
    $2,066.95
    $2,066.95 - $2,066.95
    $2,066.95
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    BD Diesel Built-It Trans Kit 2005-2007 Ford 5R110 Stage 4 Master Rebuild Kit

    BD Diesel
    $1,317.21 - $1,317.21
    $1,317.21
    $1,413.95
    $1,413.95 - $1,413.95
    $1,413.95

    Same parts used in our own performance transmissions; All kits include the basic rebuild parts and gaskets; Bearing Bronze; Coast Clutch Friction R...

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    $1,317.21 - $1,317.21
    $1,317.21
    $1,413.95
    $1,413.95 - $1,413.95
    $1,413.95
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    BD Diesel Built-It Trans Kit 2005-2007 Ford 5R110 Stage 1 Stock HP Kit

    BD Diesel
    $1,088.29 - $1,088.29
    $1,088.29
    $1,144.95
    $1,144.95 - $1,144.95
    $1,144.95

    Are you a looking to rebuild your own transmission and needing some specialty parts to match your application? BD offers a range of rebuild parts k...

    View full details
    $1,088.29 - $1,088.29
    $1,088.29
    $1,144.95
    $1,144.95 - $1,144.95
    $1,144.95
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    BD Diesel Built-It Trans Kit 1999-2003 Ford 4R100 Stage 1 Stock HP Kit

    BD Diesel
    $494.65 - $494.65
    $494.65
    $536.95
    $536.95 - $536.95
    $536.95

    Are you a looking to rebuild your own transmission and needing some specialty parts to match your application? BD offers a range of rebuild parts k...

    View full details
    $494.65 - $494.65
    $494.65
    $536.95
    $536.95 - $536.95
    $536.95
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    BD Diesel Built-It Trans Kit 2003-2004 Ford 5R110 Stage 4 Master Rebuild Kit

    BD Diesel
    $1,319.15 - $1,319.15
    $1,319.15
    $1,429.95
    $1,429.95 - $1,429.95
    $1,429.95

    Same parts used in our own performance transmissions; All kits include the basic rebuild parts and gaskets; Coast Clutch Friction Raybestos; Direct...

    View full details
    $1,319.15 - $1,319.15
    $1,319.15
    $1,429.95
    $1,429.95 - $1,429.95
    $1,429.95
  • responsive-image responsive-image

    BD Diesel Built-It Trans Kit 2003-2004 Ford 5R110 Stage 1 Stock HP Kit

    BD Diesel
    $1,088.29 - $1,088.29
    $1,088.29
    $1,144.95
    $1,144.95 - $1,144.95
    $1,144.95

    Are you a looking to rebuild your own transmission and needing some specialty parts to match your application? BD offers a range of rebuild parts k...

    View full details
    $1,088.29 - $1,088.29
    $1,088.29
    $1,144.95
    $1,144.95 - $1,144.95
    $1,144.95
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    BD Diesel Billet Input Shaft Ford 1999-2010 4R100/5R110

    BD Diesel
    $458.76 - $458.76
    $458.76
    $482.95
    $482.95 - $482.95
    $482.95

    Increase transmission durability with either stock or Billet input, output and intermediate shafts and hubs. Billet shafts, that are rated up to 30...

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    $458.76 - $458.76
    $458.76
    $482.95
    $482.95 - $482.95
    $482.95
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    BD Diesel AutoLoc Ford Dodge Chev 6.5LT

    BD Diesel
    $357.88 - $357.88
    $357.88
    $376.95
    $376.95 - $376.95
    $376.95

    Currently, exhaust brake usage can cause high temperatures in the automatic transmission due to torque converter slippage. Only 10% to 80% of the r...

    View full details
    $357.88 - $357.88
    $357.88
    $376.95
    $376.95 - $376.95
    $376.95
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    Yukon Gear Spindle Boring Tool Replacement Cutter For Dana 80 Yt H32

    Yukon Gear & Axle
    $728.89 - $728.89
    $728.89
    $728.89 - $728.89
    $728.89

    Fits: 17 vehicle models, including 1999 to 2015 Ford F350 Super Duty; 1988 to 1998 Ford E350 Econoline; 2000 to 2010 Ford E350 Super Duty. See the ...

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    $728.89 - $728.89
    $728.89
    $728.89 - $728.89
    $728.89
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    Yukon Gear Spindle Boring Tool Replacement Bit For Dana 60

    Yukon Gear & Axle
    $465.89 - $465.89
    $465.89
    $465.89 - $465.89
    $465.89

    Spindle boring tool replacement bit for Dana 60. No return. Cutting bit diameter is 1.560". No returns.Installation InstructionsInstallation Instru...

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    $465.89 - $465.89
    $465.89
    $465.89 - $465.89
    $465.89
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    Yukon Gear Spindle Boring Tool For 35 Spline Dana 60

    Yukon Gear & Axle
    $1,068.89 - $1,068.89
    $1,068.89
    $1,068.89 - $1,068.89
    $1,068.89

    Spindle ID boring tool for 35 spline Dana 60. Bit diameter is 1.560in.; designed for 1.940in. spindle nut applications. No returns.Installation Ins...

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    $1,068.89 - $1,068.89
    $1,068.89
    $1,068.89 - $1,068.89
    $1,068.89
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    Yukon Gear Set Up Bearing | Part YT SB-HM803146

    Yukon Gear & Axle
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

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    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89
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    Yukon Gear Set Up Bearing | Part YT SB-NP516549

    Yukon Gear & Axle
    $189.89 - $189.89
    $189.89
    $189.89 - $189.89
    $189.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

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    $189.89 - $189.89
    $189.89
    $189.89 - $189.89
    $189.89
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    Yukon Gear Set Up Bearing | Part YT SB-M802048

    Yukon Gear & Axle
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

    View full details
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89
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    Yukon Gear Set Up Bearing | Part YT SB-NP504493

    Yukon Gear & Axle
    $240.89 - $240.89
    $240.89
    $240.89 - $240.89
    $240.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

    View full details
    $240.89 - $240.89
    $240.89
    $240.89 - $240.89
    $240.89
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    Yukon Gear Set Up Bearing | Part YT SB-HM803149

    Yukon Gear & Axle
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

    View full details
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89
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    Yukon Gear Set Up Bearing | Part YT SB-D60

    Yukon Gear & Axle
    $294.89 - $294.89
    $294.89
    $294.89 - $294.89
    $294.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

    View full details
    $294.89 - $294.89
    $294.89
    $294.89 - $294.89
    $294.89
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    Yukon Gear Plug Adapter For Extra-Large Clamshell

    Yukon Gear & Axle
    $52.89 - $52.89
    $52.89
    $52.89 - $52.89
    $52.89

    Fits: 47 vehicle models, including 1980 to 2002 Ford E350 Econoline Club Wagon; 1997 to 2017 Ford F150; 1980 to 1998 Ford E350 Econoline. See the f...

    View full details
    $52.89 - $52.89
    $52.89
    $52.89 - $52.89
    $52.89
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    Yukon Gear Set Up Bearing | Part YT SB-D50

    Yukon Gear & Axle
    $294.89 - $294.89
    $294.89
    $294.89 - $294.89
    $294.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

    View full details
    $294.89 - $294.89
    $294.89
    $294.89 - $294.89
    $294.89
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    Yukon Gear Set Up Bearing | Part YT SB-D80

    Yukon Gear & Axle
    $323.89 - $323.89
    $323.89
    $323.89 - $323.89
    $323.89

    This tool presets bearings that easily slip on and off bearing journals to allow for easier pinion and carrier shim adjustments. No returns.Install...

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    $323.89 - $323.89
    $323.89
    $323.89 - $323.89
    $323.89
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    Yukon Gear Seal Puller Tool

    Yukon Gear & Axle
    $70.89 - $70.89
    $70.89
    $70.89 - $70.89
    $70.89

    Fits: 36 vehicle models, including 1980 to 2002, 2010 to 2018 Chevrolet Camaro; 1985 to 2005 Chevrolet Astro; 1987 to 2005 Chevrolet Blazer. See th...

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    $70.89 - $70.89
    $70.89
    $70.89 - $70.89
    $70.89
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    Yukon Gear Installer Tool Package

    Yukon Gear & Axle
    $1,936.89 - $1,936.89
    $1,936.89
    $1,936.89 - $1,936.89
    $1,936.89

    Geared for the installer, this quality Yukon kit is a true time-saver. It includes a carrier bearing puller, axle bearing puller, housing spreader,...

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    $1,936.89 - $1,936.89
    $1,936.89
    $1,936.89 - $1,936.89
    $1,936.89
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    Yukon Gear Inner Axle Side Seal installation Tool

    Yukon Gear & Axle
    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89

    This tool helps seal inner front axles to the proper depth for Dana 30, 44 and 60 front differentials. No returns.Installation InstructionsInstalla...

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    $164.89 - $164.89
    $164.89
    $164.89 - $164.89
    $164.89
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    Yukon Gear Extra-Large Clamshells For Large Applciations

    Yukon Gear & Axle
    $226.89 - $226.89
    $226.89
    $226.89 - $226.89
    $226.89

    Replacement extra large clamshells for use with Yukon Carrier Bearing Puller Sets: YT P20/YT P22. Fits Dana 70HD; Dana 80; AAM 11.5in.; Ford 9.75in...

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    $226.89 - $226.89
    $226.89
    $226.89 - $226.89
    $226.89

The 6.0L Powerstroke powered 2003 to 2007 Ford Super Duty trucks, the Excursion and E series vans. We stock parts to fix its known weak spots and add power, from Warren Diesel injectors and KC Turbos to custom tuning.

Shop 6.0 Powerstroke Parts by Category

Common 6.0 Powerstroke Problems

The usual trouble spots are head gaskets, the EGR and oil coolers, the FICM and injector stiction. Fixing those first makes every upgrade after it more reliable. Read our signs of failing diesel injectors and our best tuner for the 6.0 Powerstroke guides, and see non VGT turbo kits if you want to replace the factory turbo.

Not sure what fits? Send us your VIN or call 865.640.2097 and we will match the right part.

6.0 Powerstroke FAQ

What years is the 6.0 Powerstroke?

The 6.0L Powerstroke was used from 2003 to 2007 in Ford F250 and F350 Super Duty trucks, plus the Excursion and E series vans.

What is the most common 6.0 Powerstroke problem?

Head gasket failures, EGR and oil cooler failures, FICM problems and injector stiction are the most common. Many owners address these before adding power.

What is the best first upgrade for a 6.0?

Fix any known problems first. After that, a good custom tune is the best value for most trucks.